Build To Print Assembly Services

We provide Assembly Services for the manufacture and construction of higher level products that leverage our expertise in Welding, Machining and Product Engineering. Many of our clients utilize this supporting service for the manufacture of turnkey equipment.

  • As part of our assembly services, we provide project management, project tracking, and project coordination services.
  • Our one-stop product assembly services offer reduced cost and cycle time advantages to our clients.
  • We are staffed with a dedicated assembly project team, which assembles and tests all product assemblies in a US FED-STD-209E Class 10,000 clean room facility.
  • Testing operations include - leak detection, pressure testing, bake-out,electrical bench tests,
    burn-in, life cycle, and other tests to insure product conformance and reliability.
 

Capabilities · More Information · Quality

Capabilities  

Production Environment

All Welding and Product Assembly performed in certified Class 10,000 [or better] Clean Room
Final Clean & Package @ Class 100 Bench

Manufacturing Capabilities

Machining
  • Stainless Steel
  • High-Nickel Alloys
  • Titanium and Aluminum Alloys
  • CNC Turning - Multi Axis, CNC Milling
    Stamping
  • Mechanical & Hydraulic Presses
  • Thin Gauge Stamping & Forming
    Welding
  • GTAW (Gas Tungsten Arc Welding)
  • Micro-Plasma
  • Orbital
    Heat Treating
  • Full Vacuum Heat Treat
  • Stress Relieving
  • Bake-out
    Specialized Component Parts Cleaning
  • Chemical Cleaning Lines - Alkaline & Acid
  • Electro-polishing Lines for Machined Parts and Diaphragms
  • DI Rinse & Dryers

Design Engineering

3D Solid Modeling
Assembly Engineering
Certifications
Engineering Test Lab
Metallurgical Lab
Proprietary Software

More Information  

Applications

Custom Welded Assemblies
Heater Assemblies
Pin Lift Actuators
Manipulator Assemblies [X-Y-Z]
Pedestal Lifts
Slit Valve Assemblies
Spindle Assemblies
Valve Door Modules

Industries Served

Semiconductor Original Equipment Manufacturers
Flat Panel & Display [TFT-LCD]
Solar & Alternative Energy
Vacuum Valves and Equipment
R&D Laboratories
Pharmaceutical Equipment
Electrical - Power Transmission
Transportation

Quality  

Quality Certifications

ISO 9001:2007 - Quality Management System
AS 9100 Rev.B. - Aerospace Bellows and Mechanical Seals
TS 16949:2002 - Automotive Bellows and Mechanical Seals
ASME NQA-1 - (KEPIC QAP2000) Nuclear Power Plant

Quality Systems and Features

ISO 9001 Quality System
Atomic Power Plant Q - Class Quality System
SSQA (Standardized Supplier Quality Assessment)
ISAT (Integrated Supplier assessment Tool)
QFOM (Quality Figure of Merit) Supplier
Poka-Yoke Tools
PQP (Frozen Process)
Zero Defect (Zero PPM)
Zero Tolerance

Quality and Reliability Tests

VACCUM CHAMBER Heater Product Testing
  • System Vacuum Test
  • Heater Uniformity & Ramp Up Testing
  • Electrical: Insulation Resistance, High-Potential Test, AC Leakage Testing
  • E-Chuck: Back Pressure Test for Chucking Force
    Leak Detection - Mass Spectrometer [MST]
    Leak Detection - Pressure [Bubble Test]
    Life Cycle Standard Testing - Performed at Customer Operating Pressures
    Volume Displacement
    Metallurgical
    Particle
    SEM (Scanning Electron Microscope)
    EDS (Energy Dispersive Spectroscopy)
    Chemical Property Tester - Portable PMI (Positive Material ID)